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Fused Silica(UVFS) Meniscus Lenses

Product Introduction

      Fused silica is the amorphous (glassy) state of silicon oxide (quartz, silica). It is a typical glass with a long-range disordered atomic structure. It provides its high service temperature and low coefficient of thermal expansion by cross-linking its three-dimensional structure.

      The meniscus lens is convex on one side and concave on the other. It can be a converging lens or a diverging lens, determined by a combination of refractive index, curvature and radius.

      Our Company  can provide SiO2 Meniscus Lenses with diameters from 2-300mm and thicknesses from 0.12-60mm (accuracy up to 20-10, 1/10L@633nm), with 4 major processes: gel disc polishing, high speed polishing, ring polishing and CNC polishing, with ZYGO, AFM, reflection and transmission eccentric meters, 15 second goniometer, UV gel centering system, non-contact Laser. Thickness gauge, 2D imager and sphere diameter gauge to ensure the accuracy of data.

Coating Selection:

    MgF2, UV-AR,UV-VIS ,VIS-EXT, VIS-NIR, NIR I, NIR II, Telecom-NIR,SWIR ,SWIR ,YAG-BBAR.

Pictures of fused silica meniscus lenses

Fused silica is typically used for applications from the ultraviolet (UV) to the near infrared (NIR). Its high transmittance, good heat resistance, and excellent environmental durability make it suitable for use in laser equipment, emission and detection protection equipment, and imaging systems in the UV spectrum.

Our company offer fused silica meniscus lenses in various sizes and focal lengths.Customized parameters and optical path diagrams for fused silica meniscus lenses

Meniscus Lenses are concave-convex lenses that contain both positive and negative meniscus lenses. The Positive meniscus lenses are thicker in the middle than at the edges, allowing light to converge, and are designed to reduce tertiary spherical aberration. When they are used to converge a collimated beam, the convex side should face the light source to reduce spherical aberration.

The negative meniscus lenses are thinner in the middle than at the edges and are designed to reduce tertiary spherical aberration. When used to diffuse the beam, the convex side should face the beam to reduce spherical aberration.

The important parameters of meniscus lenses are: size, focal length, design wavelength, finish, face accuracy, eccentricity, substrate material and other attributes. Suitable parameters of meniscus lenses can be selected according to specific applications.Crystal materials for fused silica meniscus lensesNatural quartz, also called quartz glass, which is synthesized by a number of processes to form fused silica, is the most common and most important material for optical components. Compared to natural quartz, synthesized fused silica has a higher radiometric hardness and higher absolute transmittance. This enables it to have excellent optical properties in the ultraviolet, visible, near-infrared, and infrared bands, as well as in the terahertz band.

Fused Silica meniscus lenses material data and transmittance curves

Compared to K9 and bk7 materials, fused silica offers higher thermal properties and purity, as well as excellent environmental durability, making it more suitable for use in harsh applications.

Fused Silica meniscus lenses coating options

Coating refers to coating a transparent electrolyte film or metal film on the surface of the substrate material by physical or chemical methods. The purpose is to change the reflection and transmission characteristics of the material surface to reduce or increase the reflection, beam splitting, color separation, light filtering, polarization and other requirements.We can provide various optical coatings such as anti-reflective films, high-reflective films, spectral films, and metallic films. Broadband anti-reflective films are available for UV, visible, NIR and mid-infrared wavelengths.

Cystal classification of fused silica meniscus lenses

Natural quartz, also called quartz glass, is synthesized by a number of processes to form fused silica (Fused silica). It is the most common and most important material for optical components. Compared to natural quartz, synthetic fused silica has a higher radiometric hardness and higher absolute transmittance. Therefore, it is able to have good optical properties in the UV, visible, near IR, IR bands, and terahertz bands.

According to the transmittance of different bands, quartz transmittance is classified as follows.

JGS1  Far Ultraviolet Optical Quartz Glass 185- 2500nm 

JGS2  Ultraviolet Optical Quartz Glass 220- 2500nm 

JGS3  Infrared Optical Quartz Glass 260- 3500nm

Transmission spectroscopy:

These two images show the transmittance of fused silica and natural quartz respectively.

The above graph shows the transmission spectra of several commercial fused silica models, and it can be seen that they all have high transmission at 185-2600nm. Depending on the model, the transmission spectra vary slightly, for example, some models still have more than 80% transmission in the deep UV band at 165nm, some models have an absorption peak near 2800nm, and some models can maintain more than 80% transmission until 3500nm.

The chart below shows the transmission spectrum of natural quartz, which is only guaranteed to have high transmission from 270nm to 2600nm and much lower transmission in the UV band than fused silica. The reflectance of natural and fused quartz is basically the same, both are less than <10%. In the near UV band it is close to 10%, and at any time the wavelength increases, the quartz reflectance slowly decreases to approximately 6% in the near IR band.

Zinc Selenide double-concave lenses material properties

Pictures of monocrystalline of materials used in fused silica meniscus lenses

Monocrystalline

●There are no visible grain boundaries or wicker-like stripes on the crystal surface when examined under naked eye daylight. 

Pictures of sub-crystal of materials used in fused silica meniscus lenses

Sub-crystal

●When examined under naked-eye daylight, there are willow stripes on the surface of the crystal with an area < 1/6 (end diameter), and the willow stripes are not visible after polishing . 

Pictures of polycrystalline of materials used in fused silica meniscus lenses

Polycrystalline

●When examined under naked-eye daylight, there are penetrating crystal boundary lines on the surface of the crystal, and the difference in the degree of light and darkness between the two sides of the crystal boundary lines is obvious. 

Material Selection

●N-BK7

    N-BK7 is the most commonly used optical glass for processing high quality optical components,, with excellent transmittance from visible to near-infrared wavelengths(350-2000nm), and has a wide range of applications in telescopes, lasers and other fields. N-BK7 is generally chosen when the additional benefits of UV fused silica (very good transmittance and low coefficient of thermal expansion in the UV band) are not required.

●UV fused silica

     UV fused silica has a high transmission from the UV to NIR  (185-2100nm).  In addition, UV fused silica has better uniformity and lower coefficient of thermal expansion than H-K9L (N-BK7), making it particularly suitable for high power laser and imaging applications.

●Calcium fluoride

    Due to its high transmittance and low refractive index within a wavelength of 180nm-8um, calcium fluoride is often used as windows and lenses in spectrometers and thermal imaging systems. In addition, it has good applications in excimer lasers because of its high laser damage threshold.

●Barium fluoride

    Barium fluoride have high transmittance from the 200nm-11um and they are resistant to stronger high-energy radiation. At the same time, barium fluoride has excellent scintillation properties and can be made into various infrared and ultraviolet optical components. However, the disadvantage of barium fluoride is that it is less resistant to water. When exposed to water, the performance degrades significantly at 500℃, but it can be used for applications up to 800℃ in a dry environment. At the same time, barium fluoride has excellent scintillation properties and can be made into various infrared and ultraviolet optical components.It should be noted that when handling barium fluoride material, gloves must be worn at all times and hands must be washed thoroughly after handling.

●Magnesium fluoride 

    Magnesium fluoride is ideal for applications in the wavelength range of 200nm-6um. Compared to other materials, magnesium fluoride is particularly durable in the deep UV and far IR wavelength ranges. Magnesium fluoride is a powerful material for resistance to chemical corrosion, laser damage, mechanical shock and thermal shock. It is harder than calcium fluoride crystals, but relatively soft compared to fused silica, and has a slight hydrolysis. It has a Nucleus hardness of 415 and a refractive index of 1.38.

●Zinc selenide 

    Zinc selenide has high transmittance in the 600nm-16um and is commonly used in thermal imaging, infrared imaging, and medical systems. Also, due to its low absorption, zinc selenide is particularly suitable for use in high-power CO2 lasers. It should be noted that zinc selenide is a relatively soft material (Nucleus hardness 120) and is easily scratched, so it is not recommended for use in harsh environments. Extra care should be taken when holding, and cleaning, pinching or wiping with even force, and it is best to wear gloves or rubber finger covers to prevent tarnishing. Cannot be held with tweezers or other tools.

●Silicon 

    Silicon is suitable for use in the NIR band from 1.2-8um.Because of its low 

    density, silicon is particularly suitable in applications where weight

    requirements are sensitive, especially in the 3-5um . Silicon has a Nucleus 

    hardness of 1150, which is harder than germanium and not as fragile as 

    germanium.It is not suitable for transmission applications in CO2 lasers 

    because of its strong absorption band at 9um.

●Germanium 

    Germanium is suitable for use in the near-infrared band of 2-16um and is well 

    suited for infrared lasers. Due to its high refractive index, minimal surface 

    curvature and low chromatic aberration, germanium does not usually require 

    correction in low power imaging systems. However, germanium is more 

    severely affected by temperature, and the transmittance decreases with

    increasing temperature; therefore, it can only be applied below 100°C. The 

    density of germanium (5.33 g/cm³) is taken into account when designing 

    systems with strict weight requirements. Germanium lenses feature a

    precision diamond lathe turned surface, a feature that makes them well suited

    for a variety of infrared applications, including thermal imaging systems, 

    infrared beam splitters, telemetry, and in the forward-looking infrared (FLIR)

    field.

●CVD ZnS 

    CVD ZnS is the only infrared optical material, other than diamond, that covers visible to long-wave infrared (LWIR), full wavelength and even microwave wavelengths, and is currently the most important LWIR window material. It can be used as windows and lenses for high-resolution thermal imaging systems, as well as for advanced military applications such as "tri-optical" windows and near-infrared laser/dual-color infrared composite windows.

Growing workshop

Pictures of fused silica meniscus lenses crystal growth workshopCutting workshopPictures of fused silica meniscus lenses crystal cutting workshopPolishing workshopPictures of fused silica meniscus lenses polishing workshopCoating workshopPictures of fused silica meniscus lenses coating workshopAspheric workshoppictures of fused silica aspheric lens polishing equipmentZYGO detectionZygo interferometer device for detecting PV of fused silica meniscus lenses

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